The packaging industry offers a variety of options and materials to both consumers and business owners, making it very flexible to achieve the desired packaging results.
Nevertheless, there are so many choices available. How do you choose the suitable material?
Paperboard is a common material use in nearly every industry. It is also versatile because it comes in many paper types.
Consider your packaging options. The best place to start is with the paper grades. Each grade has its own benefits and purpose.
Your cosmetic product box might look different from the one in your cereal box.
These differences can be seen in the boxes’ feel, appearance, and finish.
Let’s start by asking what makes these boxes so different?
Paperboard is a popular choice for product packaging for its versatility, flexibility, and durability.
You can develop your packaging more efficiently by understanding the differences between paper grades and why the printing quality differs among substrates.
This material is commonly use to make low-cost packaging boxes because of its lower tensile strength.
Cartons made of this material are suitable for food, and different retail items.
These boxes have one major drawback: they absorb large amounts of ink when in contact with water.
This grade is the most economical of all the grades, but it is also the least popular due to its low moisture and weight resistance.
It is still a cost-effective option use by budget brands.
This board is the best quality for product packaging.
This involves chemically pulping fibers and then bleaching them.
The bleach pulp can be refine and made into boxes.
MeteoGroup reports that 75% of the world’s SBS supply comes from North America and is use for retail packaging products.
Superior quality is achieve by white surfaces on both the inside and outside of each box, making them ideal for printing.
SBS can be coat only on one side (C1S) or both (C2S).
SBS board’s grade quality allows for unique processes like spot UV printing, hot foil stamping, and embossing & debossing.
These boxes are trendy in many industries.
SBS boxes are the best for personal care products.
The multi-ply pulp material that makes folding boxboard strong and durable is chemically and mechanically produced.
This smooth surface allows for excellent opportunities for high-quality printing such as offset.
SBS is made entirely out of the chemical pulp. Folding boxboard mechanical pulp composition has a more rigid composition.
Both are made from virgin fibers and can be use for any product packaging.
This type of board is made from recycle materials and is a smart option for kraft packaging. These are made from at least 82% virgin unbeach wood pulp. This gives the material a thicker, more durable construction.
This paper grade can be coat with polyethylene resin (PE), making it food-safe.
PE resin is versatile and safe for food. It also benefits from being more robust, durable, and easier to print high-quality materials.
SUS is durable, tear-resistant, and strong. However, it also has a clay coating that provides a perfect surface for printing.
CUK and SUS both have a natural brown color. It’s essential to think about color output, as some colors might appear muted.
SUS/CUK is an excellent choice for food-safe packaging or products that promote a natural look.
It doesn’t end there…
It is essential to know the properties of the paper and how they perform in terms of strength, durability, and thickness.
This will allow you to create the correct box for your product based on its weight and packaging structure.
The PT/GSM measurement of the material is use to measure the thickness of the paperboard.
The GSM/PT Unit is the most important. It determines how thick the material can be and how heavy it can hold.