How Crucial Are Heavy Machinery Maintenance And Repairs?

heavy machinery maintenance

From manufacturing to construction, the industrial sector has a lot of large projects that would be difficult to execute using machinery. Heavy machinery is the foundation of all projects and requires quite an investment to purchase. That’s why corporate operations need to ensure their machinery is running smoothly. This article discusses a few reasons why it’s crucial to maintain heavy equipment. 

Heavy Equipment Maintenance

Maintenance breaks down into two types: reactive and preventive. Reactive maintenance is ideal when your equipment experiences a problem, such as low oil levels or performance issues caused by wear and tear. Even if it doesn’t fail, it will have enough issues to necessitate service before it can operate at peak performance. Reactive maintenance is frequently performed after a failure. It necessitates a quick response to the situation to minimize downtime.

While this maintenance will keep your equipment back up and running, you should not always react to problems. It will stop the work on the non-functional machine until an engineering manufacturing company repairs it. Depending on the severity of the problem, this repair time could detract from your project by hours or days. Rather than waiting for portions of your fleet to fail, try a more foresighted approach through preventative maintenance.

You’ll save time and money if you service equipment before it fails or shows a drop in performance. Regular maintenance will help keep your equipment in top shape. In any sector, running equipment to the point of breakdown causes more issues than the slight inconvenience of planned maintenance. Preventative maintenance should be your preferred technique.

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Benefits of Performing Regular Maintenance and Repair on Heavy Equipment

Increase Your Equipment Lifespan

The most obvious reason for regular maintenance on your equipment is to extend its life. Heavy equipment, like any other machinery, has a limited lifespan. After this lifespan, repairs and maintenance are no longer effective. The goal is to maintain them operating for as long as possible, not to make them last forever. The average lifespan of heavy equipment is now longer than it has been since the 1940s.

Warranties enjoy heavy equipment maintenance

New equipment has a warranty covering anything from manufacturer flaws to breakdowns during normal use. These regulations can provide a safety net for your organization if something goes wrong with a piece of equipment. But, they are not open to do whatever you want. Most warranties require following your equipment’s suggested maintenance schedule to qualify for coverage or reimbursement.

The same regulations frequently apply to licensed resellers’ limited warranties on old equipment. They may require a licensed technician to keep the warranty, so you must jump through many hoops. But, if something goes wrong with your equipment, the warranty might save you a lot of money and headache later.

For business owners concerned about ROI, the longer equipment lasts without requiring costly repairs, the sooner you’ll see that return. Thus, reducing the need for a replacement.

The expense of equipment isn’t the only potential impediment to your company. When purchasing chemical process equipment, time is not on your side. It isn’t as simple as going to the hardware shop and buying a few items.

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Local dealers may not have the same equipment requirements as your now-broken-down machine. It may force you to order it from a dealer far away, adding fees and time to account for delivery.

The same problems could exist when ordering used equipment from various sources.

You may buy a matched piece of heavy equipment from another section of the country. However, it requires you to plan delivery, adding to downtime.

You’ll want to verify the used equipment is in good condition and won’t cause problems in the future.

Keeping equipment running at peak performance

Hidden degradation costs money: 

  • bypass valves that do not seat well
  • leaking hydraulics
  • unclean heat exchangers that perform less efficiently
  • dulled blades that do not cut cleanly. 

All of these factors contribute to the following:

  • decreased operating capacity
  • increased wear
  • decreased efficiency
  • decreased working life

These consequences result in lower revenue or higher operating and capital expenditure expenditures.

Increased availability of equipment

Engineering manufacturing companies lease a majority of heavy equipment hourly. When the equipment is not in use, revenues fall, and costs rise. Breakdowns can impose:

  • emergency maintenance expenses
  • extra hire charges
  • increased time-on-task
  • reduced fleet efficiency when a project costs a lump sum

Failure to meet anticipated fleet reliability rates realistically means losing money or incurring greater operating and capital expenditures. When you’re on a tight schedule and a tighter margin, taking time out for maintenance may seem like a waste. Failing to repair equipment will increase the likelihood of breakdowns. So ensure your machinery is maintained and serviced regularly.

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